Pasteurisation in soft serve: save on hygiene effort, time and mix

Pasteurisation is more than a feature on a spec sheet. It decides how often your team dismantles the machine, how much mix goes down the drain and how relaxed you are about an inspection.

Zoran Obradović6 minutes

Dismantled parts of a Nissei soft serve machine being cleaned

In short

A pasteurising soft serve machine heats the mix inside the machine, holds it hot and cools it down again, usually overnight. On Nissei machines that is 72 °C for at least 35 minutes; according to Nissei, it only needs dismantling and cleaning every six weeks. Without pasteurisation many businesses clean every few days and pour away mix each time.

How it works

The machine heats the mix in the hopper and cylinder, holds the temperature and then cools back down to serving temperature. On Nissei machines: 72 °C, at least 35 minutes; the whole cycle runs automatically, usually at night (according to Nissei). In the morning the machine is ready without anyone dismantling it.

What it means day to day

Without pasteurisationWith pasteurisation
Dismantle and cleanEvery few daysEvery 6 weeks, according to Nissei
At our kiosk, 5-month seasonAbout 50 cleaningsAbout 4 cleanings
Mix lost per cleaningAbout 10 litresRarely
Working time per cleaningAbout 2 hoursOnly at the big cleaning

Powder or liquid mix?

Most businesses, including ours, work with powder mix: easy to store, long shelf life. With pasteurisation, powder mix even becomes more even, because sugar and protein dissolve completely; the first portions afterwards often taste especially smooth. If you want even less effort, use pasteurised liquid mix, for example from NIC.

Three misconceptions

  • “Pasteurisation spoils the taste.” Our experience is the opposite.
  • “Cleaning every three days is part of the job.” Not with pasteurisation.
  • “You cannot pasteurise yogurt.” You can: Nissei even builds its own frozen yogurt series with pasteurisation.

Hygiene and inspections

For families and children, hygiene in soft serve is a matter of trust. A machine that pasteurises automatically and logs it also makes official inspections easier. LGL Bavaria summarises which values apply to soft serve (see sources).

Related

Frequently asked questions

How often does a pasteurising soft serve machine need cleaning?

According to Nissei, fully dismantle and clean every six weeks. In between, the machine pasteurises automatically.

Does pasteurisation change the taste?

In our experience, for the better: sugar and protein dissolve completely and the ice cream gets smoother.

Does pasteurisation pay off for small businesses too?

Especially where little is sold: the mix stays good longer and you pour away less. There are compact countertop machines with pasteurisation.

Sources

We quote makers’ figures with their source. Experience from our kiosk is marked as such.

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